Induction Forging

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CHII CHINONZI INDUCTION FORGING?

Chii chinonzi Induction Forging?

  Nheyo yakakosha ye kudonhedzwa kugadzira furnace ndeye kushandura simba frequency 50HZ AC kuenda pakati frequency (300HZ-20khz). Iyo yechitatu-chikamu inochinjisa ikozvino inogadziriswa kuita yakananga ikozvino, Ipapo iyo yakananga ikozvino inoshandurwa kuita inogadziriswa yepakati frequency frequency ikozvino kuburikidza neiyo frequency kutendeuka mudziyo, iyo yepakati frequency alternating ikozvino inoyerera kuburikidza necapacitor uye induction coil, ichigadzira dense magnetic field mitsara mu induction coil, uye cheka simbi yesimbi inoiswa mune induction coil, ichigadzira yakakura eddy ikozvino mune simbi zvinhu, iyo zvakare ine zvimwe zvimiro zvepakati frequency ikozvino. Ndiko kupisa kunokonzerwa nekuyerera kwesimbi yega maerekitironi akasununguka kuburikidza nemuviri wesimbi inodzivirira. 

Ndezvipi Zvikamu zveInduction Forging Furnace?

  Induction forging yekudziya yemagetsi choto chekugadzira mutsara unonyanya kuve nezvikamu zvina zvinotevera:

1. Otomatiki yekudyisa mudziyo: inoumbwa nepuratifomu yekuchengetera, yekutenderedza rack, uye feeder.

2. Medium frequency induction forging furnace: inoumbwa nepakati frequency induction kudziyisa magetsi, induction heater, capacitor cabinet, uye furemu.

3. Otomatiki blanking mudziyo: kunyanya inoumbwa blanking punch uye blanking musanganiswa mold. 

4. Electrical system: inonyanya kuumbwa ne infrared tembiricha yekuyera mudziyo, frequency conversion speed regulating kifaa, uye mamwe maseketi ekudzora. 

  Otomatiki induction yekugadzira midziyo yevira, iyo yakazara induction forging system inoumbwa ne: medium frequency induction kudziyisa magetsi, capacitance cabinet, induction forging inductor, automatic feeding rack, unloading rack uye control cabinet.

  Medium frequency induction forging power supply inotora kupatsanurwa chimiro dhizaini, magetsi emagetsi kabhiniti ndeyeGGD standard cabinet. Iyo compact dhizaini ye capacitance kabati uye inductor inovandudza kupisa kunyatsoita. Kudzora kunonzwisisika kwechinhambwe pakati peinductor uye mhete yekudziya inopfupisa nguva yekuratidzwa kweiyo tsvuku inopisa mumhepo, inoderedza oxide yeganda retsvimbo, uye inoderedza kushandiswa kwesimba. Zvinoenderana nemaitiro ekugadzirisa akaiswa nemushandisi, kumhanya kweiyo nzira yekufambisa inodzorwa otomatiki. Kana pasina workpiece mune inductor, iyo otomatiki yekudzora sisitimu inodzika otomatiki simba rekubuda repakati frequency induction induction yekugadzira magetsi. Kana iyo workpiece ichipinda muinductor, iyo otomatiki yekudzora sisitimu inongowedzera iyo inobuda simba yepakati frequency induction yekudziya yemagetsi.

Chii chinonzi Induction Forging Application Fields?

  Induction heat forging, sechidzidzo chitsva, yakashandiswa mumakore makumi matatu apfuura. Mukushomeka kwesimba kwemazuva ano, kukosha kwayo kunonyanya kuoneka, tekinoroji iri kukurumidza kuvandudza, kushandiswa kwekuwedzera kwakanyanya. Induction yekudziya tekinoroji yakagadziridzwa muChina kubva pakugadzirisa nekuvhurwa, uye tarisiro yekushandiswa kwayo inovimbisa zvikuru.

1. Induction forging heat: inoshandiswa simbi yakatenderera simbi, sikweya simbi, uye simbi ndiro diathermy uye induction heat. Kudziya kwepamhepo induction, yemuno induction yekudziya yekuforoma, online induction forging yesimbi zvinhu (sekunyatsogadzira magiya, semi-shaft yekubatanidza tsvimbo, mabearings, nezvimwewo), extrusion, kupisa kupisa, kupisa kusati kwaveura, kupfapfaidza kupisa, kusangana nekupisa, uye yakazara induction tempering, induction annealing, induction tempering yezvinhu zvesimbi, nezvimwe.

2. Induction kupisa kurapwa: kunyanya kune shaft (yakatwasuka shaft, reducer shaft, camshaft, crankshaft, giya shaft, nezvimwewo); Gear, sleeve, mhete, dhisiki, muchina chishandiso screw, njanji yekutungamira, ndege, musoro webhora, maturusi emidziyo, uye mimwe michina (motokari, mudhudhudhu) zvikamu zvepasi induction kupisa kupisa uye simbi zvinhu zvese induction kudzimisa uye kupisa, annealing, kupisa. zvichingoenda zvakadaro.

Sei Uchishandisa Induction Forging?

  Yokutanga ishoma kushandiswa kwesimba. Iyo chaiyo yekupisa yekudziya kwebillet yekudziya mu induction yekunyungudutsa vira uye induction forging furnace inogona kusvika 65% ~ 75%, nepo icho chinopisa chevira uye akasiyana kamuri choto chinongosvika makumi matatu muzana.

1. Enzanisa neyechinyakare induction kudziyisa nzira. Iine mabhenefiti ari pachena ekuchengetedzwa kwezvakatipoteredza, kuchengetedza simba, kushanda kuri nyore, uye kuderera kwekushanda nesimba.

2. Kuenzaniswa neSCR kana, kuponesa kwesimba kuri 10-30%, pasina kupindira kweharmonic kune grid yemagetsi.

3. Kuenzaniswa nevira rekudzivirira, kuchengetedza kwesimba kuri 50-60%.

4. Chigadzirwa chacho chine zvakanakira kukurumidza induction kupisa, yunifomu induction kudziyisa, hapana oxidation layer, yakanaka mhando, zvichingodaro.

5. Iyo induction coil inoiswa insulated ne transformer, iyo yakachengeteka zvakanyanya.

6. Kuchengetedza kwezvakatipoteredza: hapana kusvibiswa, ruzha, uye guruva.

7. Yakasimba kuchinjika: inogona kupisa workpieces emhando dzakasiyana.

8. Iyo induction yekugadzira michina inotora nzvimbo diki, isingasviki maviri square metres, yakanakira vatengi kuti vawedzere kushandiswa kwenzvimbo yekugadzira.

1. Induction forging heat: inoshandiswa simbi yakatenderera simbi, sikweya simbi, uye simbi ndiro diathermy uye induction heat. Kudziya kwepamhepo induction, yemuno induction yekudziya yekuforoma, online induction forging yesimbi zvinhu (sekunyatsogadzira magiya, semi-shaft yekubatanidza tsvimbo, mabearings, nezvimwewo), extrusion, kupisa kupisa, kupisa kusati kwaveura, kupfapfaidza kupisa, kusangana nekupisa, uye yakazara induction tempering, induction annealing, induction tempering yezvinhu zvesimbi, nezvimwe.

2. Induction kupisa kurapwa: kunyanya kune shaft (yakatwasuka shaft, reducer shaft, camshaft, crankshaft, giya shaft, nezvimwewo); Gear, sleeve, mhete, dhisiki, muchina chishandiso screw, njanji yekutungamira, ndege, musoro webhora, maturusi emidziyo, uye mimwe michina (motokari, mudhudhudhu) zvikamu zvepasi induction kupisa kupisa uye simbi zvinhu zvese induction kudzimisa uye kupisa, annealing, kupisa. zvichingoenda zvakadaro.

Nzira yekusarudza Yakakodzera Induction Forging System?

  Nzira yekusarudza zvakanaka kudonhedzwa kugadzira furnace, kunyanya kubva pazvinhu zvinotevera zvekufunga nezvazvo:

1. Chimiro uye saizi yeworkpiece iri kudziyiswa

Iyo yakakura workpiece, bar material, yakasimba zvinhu, inofanira kusarudzwa simba guru, yakaderera-frequency induction heat equipment; Diki workpiece, pombi, ndiro, giya, nezvimwewo, sarudza induction yekudziya muchina ine yakaderera hama simba uye yakakwirira frequency.

2. Kudzika uye nzvimbo yekupisa

  Yakadzika induction kudziyisa kudzika, nzvimbo yakakura, yakazara induction kudziyisa, inofanirwa kusarudza hombe simba, yakaderera-frequency induction yekudziya muchina; Kudzika kwekudziya kwakadzika, nzvimbo diki, kupisa kwenzvimbo, kusarudzwa kwesimba diki, yakakwira-frequency induction heat system.

3. Kuchenesa kumhanya

  Kana iyo yekupisa yekumhanyisa ichikurumidza, iyo induction yekubikira choto ine simba rakakura uye yakakwira frequency inofanira kusarudzwa.

4. Induction forging muchina ramba uchishanda nguva

  Kuenderera mberi kwekushanda nguva yakareba, zvishoma sarudza induction yekupisa vira ine simba rakati kurei.

5. Distance pakati pe induction coil nemuchina

  Kubatana kwakareba, kunyangwe kunofanirwa kushandisa mvura-yakatonhorera tambo yekubatanidza, inofanirwa kusarudza hombe yemagetsi induction yekugadzira choto.

6. Izvo zvinodiwa zvehunyanzvi

  Kazhinji kutaura, induction quenching, induction welding, uye mamwe maitiro anosarudza simba diki, yakakwira-frequency induction yekudziya michina. Induction annealing, induction tempering, uye mamwe induction ekudziya maitiro anofanirwa kusarudza hombe simba, yakaderera-frequency induction yekudziya michina. Kupisa forging, red blanking, kunyungudika, nezvimwewo, zvinoda simba rakanaka diathermy mhedzisiro, wozofanira kusarudza induction yekudziya muchina une simba rakakura uye yakaderera frequency.

7. Workpiece zvinhu zvekudziisa induction

  Zvishandiso zvesimbi zvine mapoinzi akanyanya kunyungudika zvinoda kusarudza yakakwira simba induction yekudziisa, yakaderera kunyungudika nzvimbo dzinoda kusarudza yakaderera magetsi induction kupisa michina, yakaderera resistivity inoda kusarudza yakakwirira magetsi emagetsi, yakakwirira resistivity inoda kusarudza yakaderera magetsi induction heat system.

Nderipi Ramangwana reInduction Forging?

  Nekuvandudzwa kwekudiwa kwemusika, kuvandudzwa kwe induction kupisa muchina inoratidza kuti magetsi anove akakwira-frequency nehukuru hukuru hwemagetsi induction forging magetsi ekupa, uye kudzora simulation yemagetsi tekinoroji michina inovandudza kuita digitalization uye otomatiki kutonga kune hungwaru. Iyo yekuvandudza maitiro e induction yekudziya michina inopa anotevera maitiro:
1. Induction yekudziya muchina inoita kunge yakakwira frequency uye yakakura kugona
  Iyo thyristor inonyanya kushandiswa mune yepakati frequency induction kupisa magetsi. Iyo yepamusoro odhiyo chikamu chinonyanya kutora IGBT; Iyo yakakwira-frequency bhendi yaimbove SIT, uye iyo MOSFET magetsi ekushandisa ikozvino anyanya kugadzirwa. Magetsi anoshandisa IGBT atangawo kuoneka. Iko kudiwa kwepamusoro-frequency induction yekudziya magetsi kunobereka magetsi matsva ayo anosimudzira kuvandudzwa kweakakwira-frequency induction heat system. Huru hwesimba induction kudziyisa michina, senge makumi emamegawati, mazana emamegawati, inogona kuwanikwa.
2. Induction kupisa michina inowanzoita mechanization, otomatiki
  Mumakore achangopfuura, nekukurumidza kukura kwe mechatronics, makomputa, ruzivo uye kutonga, midziyo otomatiki, zvinhu zvitsva, tekinoroji nyowani, kukanda, kuumba uye kupisa kupisa maitiro kunowanzoita dhijitari, chaiyo. Iyo yekuda maitiro inoratidzwa mukudziya ndeyekugadzirwa kwedhijitari mukukandira nekugadzira maitiro, kusanganisira kudziyisa uye kunyungudika midziyo; Kukanda uye kugadzira mapfupi maitiro ekugadzira zvinodiwa kuti uderedze tsvina yezviwanikwa; Kugadzirwa kweakakura mahombe uye forgings kunoda maindasitiri ekuchengetedza simba; Cleaner kugadzira pasi otomatiki kudzora.

  Naizvozvo, induction heating equipment mukuchengetedza kwayo simba uye kuchengetedza kwezvakatipoteredza maitiro, kudiwa kwemusika kune yakakura-chiyero, otomatiki uye kutonga kwehungwaru kutungamira kwekusimudzira maitiro.

1. Billet bar partial induction heat forging

Steel Bar Local Forging Kugadzira

2. Round bar induction heat forging system

Round Billet Bar Induction Heating Forging

3. Square simbi bhaa Induction forging system

Square billet induction forging

4. Irregular billet & Rhombic billet bar Induction forging

Rhombic Billet Induction Heating forging
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